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SPID compared

SPID® combines the design freedom of 3D printing with industrial-scale tablet production

Conventional multilayer tablet presses produce at very high volumes but restrict layer order, geometry and the combination of high- and low-dose compartments. Most pharmaceutical 3D printing methods offer design freedom but build tablets one at a time or melt the material. SPID® prints hundreds of multi-compartment tablets in parallel from water-based pastes and uses the same process from lab batch to production.

SPID® and other manufacturing methods

Freigabe prüfenWettbewerber namentlich nennen oder nur die Verfahren? Unten mit Beispielen in Klammern

SPID® compared with other manufacturing methods
SPID® 3D screen printingMultilayer tablet pressPowder-bed 3D printing (binder jetting)Melt extrusion 3D printingNozzle-based printing for pharmacies
PrinciplePaste printed through a screen, layer by layerPowder compressed in diesPowder layers bound with a liquidMolten material deposited layer by layerFilament or semi-solid paste extruded through a nozzle
Heat during printingNoNoNoYesDepends on method
Separate compartments in any orderYesLimited; layer order depends on powder propertiesLimitedYesYes
Units per cycleHundreds in parallelVery highManySeveralOne to a few
Scale-upSame process from lab to productionIndustry standardCommercial productionIndustrialDesigned for small, personalized batches
ExampleLaxxonFreigabe prüfenWettbewerber namentlich nennen?Standard industryAprecia (ZipDose®)Triastek (MED™)FabRx

An independent industry overview names SPID® and melt extrusion deposition as the most promising pharmaceutical 3D printing methods for high-volume production, while noting that none yet matches the output of conventional tablet compression (3DHeals).

Freigabe prüfenGegenüberstellung aus internen Präsentationen (APV-Seminar 11/2025, SPID-Deck 10/2026)

Challenges in multilayer compression and how SPID® handles them
Challenge in multilayer compressionHow SPID® handles it
Bilayer and trilayer tablets often need different machinesAny number and layout of compartments on the same equipment
Layer order depends on flowability and compressibility; the heaviest layer usually comes firstLayer order and thickness can be chosen freely
Powder carry-over can contaminate neighbouring layersScreen and paste are changed between compartments, so they do not mix
Dust at high feeder speeds, critical for potent drugsPowders are wetted in the paste, so printing produces no dust
Combining high-dose and low-dose layers is difficultEach compartment can have any thickness
Tablet-in-tablet designs are hard to produceTablet-in-tablet designs can be printed
Poorly flowing or poorly compressible materials limit formulationMaterials are processed as a paste, independent of flow or compressibility
  1. 01

    Exclusive rights. Laxxon has held the exclusive worldwide license to the underlying 3D screen printing technology for pharmaceutical use since 2017.

  2. 02

    Its own patents. Laxxon holds patents on SPID® drug delivery systems, including the sequential release of several active ingredients (US 11,419,824 B2). Together with the licensed Exentis IP, the portfolio comprises 230 patents and patent applications.Freigabe prüfenaktuelle Zahl

  3. 03

    Product-level protection. Every formulation developed with SPID® is a new product that can be patented in its own right.

  4. 04

    Combination in one process. Compartments, different release profiles and enteric polymers are built into the tablet in a single printing process, without separate coating steps.

  5. 05

    Industrial readiness. GMP printing systems are installed at a contract manufacturer, and the process is the same from R&D to production.

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